Services
Four services. One criticality engine underneath all of them.
Every engagement starts from the same model: what fails, what it costs when it fails, and what capital is standing still because of it.
01 — Service
MRO Assessment & ICC-CVM
We ingest a plant's maintenance and inventory data, score every asset and part by criticality, and show where capital is trapped.
ICC-CVM is our criticality and consumption-value model. It reads work orders, failure history, bills of material and stock movements, then scores every asset and every part on the consequence of its failure and the capital it ties up.
The output separates the small set of chronic machines that drive most of your downtime from the long tail that does not, and separates the stock you must hold from the stock you are holding by accident.
Deliverable
A prioritised action and capital-release plan, asset by asset and part by part.
- Work-order, inventory and BOM ingestion (SAP-PM, Maximo, CMMS exports)
- Criticality scoring of every asset and every stocked part
- Trapped-capital and mis-classification register
- Chronic-machine ranking with intervention sequence
02 — Service
Spare-Parts Pooling
We model what is poolable with ICC-CVM and then run the shared pool, cutting each plant's inventory without adding risk.
Every plant in a region insures itself against the same failures, alone. The result is five copies of the same drive on five shelves, each idle, each depreciating.
We identify which parts can be pooled without changing any plant's risk position, agree the governance and replenishment rules, and operate the pool as shared infrastructure.
Deliverable
A live regional pool with agreed service levels and a measured inventory reduction per plant.
- Poolability modelling by criticality, lead time and failure rate
- Multi-party governance, pricing and replenishment rules
- Physical and administrative operation of the pool
- Risk-neutral inventory reduction, measured per plant
03 — Service
Technician Academy
Training programmes that upskill technicians on new machines, methods and technologies, from predictive maintenance to drive retrofits.
The machines outlive the people who knew them. Fifteen percent of the machinists who understand legacy equipment are already missing from the market, and the gap widens each year.
We run cohort-based programmes built on your own equipment and your own failure history, so what is taught on Monday is used on Tuesday.
Deliverable
Certified cohorts with a documented competency matrix per technician.
- Predictive maintenance and condition monitoring
- Automation, servo and drive retrofit practice
- Reliability method: RCA, FMEA, criticality thinking
- Cohorts, curriculum and certification
04 — Service
Engineering & Automation
Servo and drive upgrades, predictive-maintenance integration and Industry-4.0 bridging on equipment that still has decades of life in it.
Most plants do not need a new line. They need the line they have to stop failing, and to start reporting on itself.
We scope the retrofit, specify it, and deliver it through vetted engineering partners, with the criticality model deciding what gets touched first.
Deliverable
A scoped, specified and delivered retrofit with commissioning documentation.
- Servo and drive upgrades on legacy machines
- PdM sensing and condition-monitoring integration
- Industry-4.0 bridging for equipment without a data layer
- Delivery through vetted engineering partners
Start anywhere
Most plants start with the assessment.
It is the cheapest way to find out which of the other three you actually need.